Get the Best Printing, Packaging and Fulfillment Services from One Trusted Partner

Packaging

Folding Cartons

Showcase your products with premium folding cartons designed for durability, functionality, and brand impact.

Custom Packaging That Protects and Promotes

Hatteras specializes in producing high-quality folding cartons that combine structural integrity with visual impact. We execute our clients’ designs with precision to ensure durability, consistency, and shelf appeal through every stage of the supply chain.


Our Product Development Team brings deep expertise in structural engineering, while also offering graphic design support to help drive successful new product launches and rebranding initiatives.


Hatteras’ in-house printing, finishing, and fulfillment services ensure consistency, efficiency, and fast turnaround times. With specialty coatings, structural customization, and sustainable options, our packaging solutions meet the demands across a wide range of industries.

Two pastel-colored product boxes from the brand "fresh," displaying skincare items with botanical illustrations and labeled text on a neutral gradient background.
A box of Nutrafol Women's Balance dietary supplement containing 120 capsules, labeled for hair growth nutraceutical support.
Three boxes of Neutrogena Hydro Boost Ultra Hydrating Serum are displayed, with one box lying flat and two standing upright. The packaging highlights it as a new, fragrance-free product.
Three rectangular Tocca perfume boxes labeled Florence (green), Simone (pink), and Stella (orange) are stacked diagonally against a plain background.

Folding Carton Solutions from Hatteras

Tuck End Boxes

Secure, versatile, and widely used for retail packaging.

Seal End Boxes

Tamper-proof for added security.

Auto Bottom Boxes

Pre-glued bottoms for easy assembly and high-speed production.

Roll End Tuck Boxes

Ideal for subscription boxes and e-commerce packaging.

Telescoping Boxes

Two-piece boxes designed for premium and delicate products.

Display Boxes

Featuring custom die-cut windows and shelf-ready designs.

Sleeves & Belly Bands

A minimalist branding approach that enhances unboxing experiences.

Custom Boxes

Fully tailored structures built around your product’s specifications.

Our Folding Carton Capabilities

We combine cutting-edge printing, precision engineering, efficient fulfillment and industry experience to create packaging solutions that truly stand out. Our in-house capabilities include:

Offset & Digital Printing

High-quality packaging starts with high-quality printing. Our fleet of offset and digital presses deliver sharp, vibrant graphics with premium finishes that enhance brand appeal. Whether producing short runs with variable data or high-volume runs across many sku’s, our G7 Master Certified press operation ensures color accuracy and consistency across every carton.

Mechanical Die-Cutting

Structural precision is key to functional packaging. Our mechanical die-cutting process delivers clean edges, uniformity, and seamless folding for a polished final product. From simple box designs to intricate custom shapes, we cut with precision to maintain product integrity and brand presentation.

Folding & Gluing

Speed and accuracy are essential in packaging production. Our automated folding and gluing lines are optimized for high-speed runs while maintaining packaging durability and secure closures. This process supports everything from standard tuck-end boxes to complex multi-panel designs.

Package Development & Structural Engineering

Every product requires a unique packaging solution. Our product development team collaborates with brands to develop custom carton structures, from concepting and prototyping to final execution. With expertise in material selection, protective design, and sustainability, we create packaging that aligns with both brand and industry requirements.

Graphic Design Services

Visual impact drives consumer engagement. Our in-house design team enhances packaging with strategic layouts, high-impact branding, and premium embellishments that differentiate products on shelves. Whether refining an existing design or developing a new visual identity, we turn packaging into a canvas for brand storytelling.

Fulfillment & Distribution

Packaging should integrate seamlessly into the supply chain. Hatteras offers in-house fulfillment and distribution services, including warehousing, hand-assembly and filling, and bulk shipping solutions. Our efficient logistics operations ensure your folding cartons are delivered on time and ready for retail, e-commerce, or direct-to-consumer distribution.

Three boxes of Fisherman's Friend Honey-Lemon lozenges, featuring product details and ingredients, are arranged against a neutral background.
Two cardboard boxes of Jonesbar organic peanut butter bars, one open and one closed, are displayed against a plain background.
Three Peach & Lily skincare sets displayed: Glass Skin Radiance Kit, Double Cleanse Duo, and Day & Night Serum Duo, each in colorful packaging with visible product containers.
Two rectangular Johnnie-O brand product boxes feature a woodgrain design, one standing upright and one tilted, with branding and product information visible.

Sustainability & Eco-Friendly Packaging

Sustainability isn’t just an option—it’s an expectation. As a Sustainable Green Printing Partner (SGP) Certified facility, Hatteras integrates eco-friendly materials and responsible production practices to help brands reduce their environmental impact without compromising quality or design. Our folding cartons are crafted with recyclable substrates and low-impact finishes that align with modern sustainability goals.

Sourced from responsibly managed forests to support conservation and ethical production.

Designed for minimal waste and easy disposal.

Modern offset and digital printing equipment with reduced energy consumption, lower ink usage, and less waste.

Refine Your Packaging Strategy with Custom Folding Cartons

Hatteras creates folding cartons that protect, promote, and perform. With expert craftsmanship, advanced printing, and seamless fulfillment, we help brands bring packaging concepts to life—delivering quality, consistency, and impact at every turn. Let’s design the right packaging for your products.
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Designed & Developed by Netwave Interactive