Complete Printing, Packaging & Fulfillment Services Under One Roof
Graphic Design, Structural Design and Creative Concepting
Custom Print & Packaging Design
Bridge the gap between vision and execution.
Where Ideas Become Reality
Hatteras’ in-house product development team helps clients translate creative vision into expertly engineered pieces ready for production. From secondary packaging and influencer kits, to marketing collateral and direct mail, we offer integrated design services that combine graphic design, structural engineering, and prototyping to enhance your brand.
Whether you’re starting from a concept or fine-tuning an existing layout, we collaborate with your team to create beautiful, brand-aligned designs that are visually compelling, structurally sound, and ready to make an impact. We support every phase of the design process with practical expertise and hands-on production insight. By uniting creative development and technical execution in one place, Hatteras helps your project move faster while maintaining the highest level of quality and consistency.
TYPES OF Design WE OFFER
Graphic Design
Our graphic design services are purpose-built for execution. We design layouts that align with your brand standards and translate seamlessly into finished products.
Visual Layouts & Creative Execution
From postcards and brochures to folding cartons and kits, we create cohesive, brand-driven products.
Brand Integration
We maintain visual continuity across formats and substrates, applying your brand elements with accuracy and care.
User Experience
We design with the consumer journey in mind—creating print-based experiences that are intuitive, elegant, and functional.
Press-Ready Setup
Every file we deliver is preflighted and optimized for production, including dielines, bleeds, color specs, and material considerations.
Structural Design
Process is everything when it comes to bringing ideas to life. Our structural designers create custom solutions for folding cartons, promotional kits, direct mail, influencer mailers, and more—developing pieces that protect, impress, and enhance your brand experience.
Custom Dielines & 3D Mockups
We create detailed dielines and 3D renderings to help visualize structure, folds, and assembly.
Material Selection Guidance
We recommend paper stocks and substrates suited for strength, sustainability, and finish compatibility.
Engineered for the End-Use
Every design is tailored with the final application in mind—accounting for product weight, delivery method, consumer handling, and production requirements to ensure both form and function.
Prototyping & Pre-Production Testing
Seeing is believing, and testing is essential. We prototype your designs to validate how they look, feel, and function before entering production.
Working Prototypes
Evaluate structure, usability, and brand presentation before production begins.
Production-Grade Prototypes
Experience your piece the way your audience will. We craft prototypes using the actual production substrate, so you can confidently approve structure, feel, and function before the full run.
Ship & Stress Testing
Simulate real-world conditions to ensure packaging holds up in transit and arrives intact.
Design Applications Across Industries
Retail & Consumer
POP displays, direct mailers, welcome kits, and packaging that perform at shelf and online.
Pharma & Healthcare
Patient starter kits, collateral kits, dosing guides, and packaging that balances branding with compliance.
Financial Services
Booklets, sales kits, signage, and personalized collateral for high-stakes brand communication.
Beauty & Wellness
Folding cartons, influencer kits, gift sets, and merchandising displays crafted for luxury, clarity, and strong appeal.
Our Collaborative Design Process
From blank canvas to press-ready file, our design workflow keeps projects moving with precision, flexibility, and expertise.
Integrated Design for Seamless Execution
At Hatteras, design is part of a larger ecosystem. Once your design is finalized, we bring it to life with fully integrated production capabilities, including:
It all happens under one roof at Hatteras.
Frequently Asked Questions About Our Design Services
How do I choose the right design partner for custom packaging, printed kits, and branded materials?
The right partner should be able to think beyond the look of the piece and understand how the design will actually be produced, assembled, shipped, and used. For packaging, kits, mailers, and printed brand materials, look for a team that can connect creative design with structural planning, material recommendations, prototyping, print production, and fulfillment.
What’s the difference between working with a creative agency and working with a design team connected to print production?
A creative agency may be strong at concept development, messaging, and visual identity, but a production-connected design team can also account for dielines, substrates, finishing options, color accuracy, assembly, mailing requirements, and fulfillment from the beginning. That can help reduce revisions, production issues, and vendor handoffs once the project moves from concept to execution.
Who can help me design packaging that looks good but is also practical to produce?
Companies should look for a design partner that understands both graphic design and structural design. The packaging needs to support the brand visually, but it also has to hold up in production, protect the product, fit the budget, and work within shipping or fulfillment requirements. A partner with prototyping capabilities can help test and refine the concept before full production.
What kind of partner do I need if my project includes design, printing, kitting, and fulfillment?
For projects that move through multiple stages, such as welcome kits, sales kits, influencer mailers, patient kits, promotional packaging, direct mail, or branded collateral, an integrated partner is often a better fit than using separate vendors. The design team can plan around production and fulfillment needs from the start, which helps keep the project more consistent and efficient.
What questions should I ask before hiring a company to design and produce custom packaging or printed materials?
Ask whether they can support the full process from concept through production. Key questions include whether they create press-ready files, develop structural dielines, provide prototypes, recommend materials, manage print and finishing, handle kitting or assembly, and support fulfillment or distribution. You should also ask how they protect brand consistency, manage revisions, and identify production issues before they become expensive problems.
Let’s Design Your Success—Together
Designed & Developed by Netwave Interactive