Get the Best Printing, Packaging and Fulfillment Services from One Trusted Partner

Custom Print & Packaging Design

Bridge the gap between vision and execution.

Where Ideas Become Reality

 

At Hatteras, our in-house product development team helps clients translate creative vision into expertly engineered pieces ready for production. From secondary packaging and influencer kits, to marketing collateral and direct mail, we offer integrated design services that combine graphic design, structural engineering, and prototyping to enhance your brand.

Whether you’re starting from a concept or fine-tuning an existing layout, we collaborate with your team to create beautiful, brand-aligned designs that are visually compelling, structurally sound, and ready to make an impact. We support every phase of the design process with practical expertise and hands-on production insight. By uniting creative development and technical execution in one place, Hatteras helps your project move faster while maintaining the highest level of quality and consistency.

TYPES OF Design WE OFFER

Graphic Design

Our graphic design services are purpose-built for execution. We design layouts that align with your brand standards and translate seamlessly into finished products.

From postcards and brochures to folding cartons and kits, we create cohesive, brand-driven products.

We maintain visual continuity across formats and substrates, applying your brand elements with accuracy and care.

We design with the consumer journey in mind—creating print-based experiences that are intuitive, elegant, and functional.

Every file we deliver is preflighted and optimized for production, including dielines, bleeds, color specs, and material considerations.

Structural Design

Process is everything when it comes to bringing ideas to life. Our structural designers create custom solutions for folding cartons, promotional kits, direct mail, influencer mailers, and more—developing pieces that protect, impress, and enhance your brand experience.

We create detailed dielines and 3D renderings to help visualize structure, folds, and assembly.

We recommend paper stocks and substrates suited for strength, sustainability, and finish compatibility.

Every design is tailored with the final application in mind—accounting for product weight, delivery method, consumer handling, and production requirements to ensure both form and function.

Prototyping & Pre-Production Testing

Seeing is believing, and testing is essential. We prototype your designs to validate how they look, feel, and function before entering production.

Evaluate structure, usability, and brand presentation before production begins.

Experience your piece the way your audience will. We craft prototypes using the actual production substrate, so you can confidently approve structure, feel, and function before the full run.

Simulate real-world conditions to ensure packaging holds up in transit and arrives intact.

Design Applications Across Industries

Retail & Consumer

POP displays, direct mailers, welcome kits, and packaging that perform at shelf and online.

Pharma & Healthcare

Patient starter kits, collateral kits, dosing guides, and packaging that balances branding with compliance.

Financial Services

Booklets, sales kits, signage, and personalized collateral for high-stakes brand communication.

Beauty & Wellness

Folding cartons, influencer kits, gift sets, and merchandising displays crafted for luxury, clarity, and strong appeal.

Our Collaborative Design Process

From blank canvas to press-ready file, our design workflow keeps projects moving with precision, flexibility, and expertise.

Integrated Design for Seamless Execution

At Hatteras, design is part of a larger ecosystem. Once your design is finalized, we bring it to life with fully integrated production capabilities, including:

It all happens under one roof at Hatteras.

Designed & Developed by Netwave Interactive